Fabrication

Case Study, Oil & Gas Network, June 2000
Challenge A gas producer in southern Alberta required an economical separator to match lower volumes and the economics of shallow gas wells. With several hundred producing gas wells and the need to remove water at the well site, the problem of accessing a suitable separator product was a difficult one. Separator packages were available in conventional sizing but the costs were too high, making it uneconomical to produce and operate the wells. The other important requirement was the separator needed to operate trouble free and require little to no maintenance. Objective Develop a gas separator that is right-sized to fit shallow gas and marginal well applications and provide sufficient separation. The design criteria included: lower cost simple to install maintenance free Results Crimtech Services Ltd. took on the challenge to design and develop a suitable solution to the problem. A study was performed to better understand separation, and a challenge to conventional ideas was necessary to develop the first proto-type. A simple 4” test design was assembled and proven on one well, and from there a more refined separator bottle was developed to meet the requirement. The name of the new product became the FloDrip Wellhead Separator. Installation of 150 separators in the initial development stage provided the necessary testing to re-affirm Crimtech’s theory. Since 1996, when the first FloDrip separator was developed, an evolution has taken place. The move to larger conventional wells has been a natural progression and an 8” and 9” separator is now being used for new drills and for conventional separator replacement. Oil Gas Pipeline Petrochemical/Refinery Other Oil

Dual Inlet Separator Module

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Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:53:00 PM

Client: Japan Canada Oil Sands Limited (JACOS)

Wellhead Separator Module mounted on a 22’-0” wide x 72’-0” long skid. Package includes two vertical separators with piping and controls to allow independent operation of each vessel. Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation. Overall height of building is approximately 24’-0” and total weight is around 120,000 lbs. Crimtech was responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

6/13/2011 1:46:00 PM

Oil Production Metering Building

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Client: Imperial Oil Resources Ltd.

8 Well Manifold Header & Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 1:54:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header & Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 1:54:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header & Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 1:54:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header & Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 1:54:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header & Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 1:54:00 PM

16 Well SAGD Manifold Header

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Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

16 Well Heavy Oil SAGD production and steam measurement manifold all mounted on a 20’ wide x 48’ long insulated skid. Features two 8 port rotary switching valves, vortex liquid & steam meters, casing gas measurement, HUB flanges, and the piping flexibility to switch the flow between steam and oil production, all enclosed in a 20’ x 48’ x 10’ (15’ @ peak) gable style building. Responsibilities included structural, piping, building (on site) and insulation construction.

6/13/2011 3:32:00 PM

Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

16 Well Heavy Oil SAGD production and steam measurement manifold all mounted on a 20’ wide x 48’ long insulated skid. Features two 8 port rotary switching valves, vortex liquid & steam meters, casing gas measurement, HUB flanges, and the piping flexibility to switch the flow between steam and oil production, all enclosed in a 20’ x 48’ x 10’ (15’ @ peak) gable style building. Responsibilities included structural, piping, building (on site) and insulation construction.

6/13/2011 3:32:00 PM

Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

16 Well Heavy Oil SAGD production and steam measurement manifold all mounted on a 20’ wide x 48’ long insulated skid. Features two 8 port rotary switching valves, vortex liquid & steam meters, casing gas measurement, HUB flanges, and the piping flexibility to switch the flow between steam and oil production, all enclosed in a 20’ x 48’ x 10’ (15’ @ peak) gable style building. Responsibilities included structural, piping, building (on site) and insulation construction.

6/13/2011 3:32:00 PM

Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

16 Well Heavy Oil SAGD production and steam measurement manifold all mounted on a 20’ wide x 48’ long insulated skid. Features two 8 port rotary switching valves, vortex liquid & steam meters, casing gas measurement, HUB flanges, and the piping flexibility to switch the flow between steam and oil production, all enclosed in a 20’ x 48’ x 10’ (15’ @ peak) gable style building. Responsibilities included structural, piping, building (on site) and insulation construction.

6/13/2011 3:32:00 PM

Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

16 Well Heavy Oil SAGD production and steam measurement manifold all mounted on a 20’ wide x 48’ long insulated skid. Features two 8 port rotary switching valves, vortex liquid & steam meters, casing gas measurement, HUB flanges, and the piping flexibility to switch the flow between steam and oil production, all enclosed in a 20’ x 48’ x 10’ (15’ @ peak) gable style building. Responsibilities included structural, piping, building (on site) and insulation construction.

6/13/2011 3:32:00 PM


Back to top

Hot Bitumen Pig Launch Skid

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Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural, and piping construction

6/13/2011 3:36:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural, and piping construction

6/13/2011 3:36:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural, and piping construction

6/13/2011 3:36:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural, and piping construction

6/13/2011 3:36:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural, and piping construction

6/13/2011 3:36:00 PM


Back to top Gas

Sour Inlet Separator Package

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Client: Northern BC Operator c/o Acero Engineering Inc.

72” ID x 30’-0” S/S Horizontal 3 Phase Separator (740 psi @ -20/100F) c/w condensate transfer pumps. Vessel and pumps are mounted on a 14’-0” wide x 48’-0” long insulated skid c/w gable style building with an overall height of 17’-6”. Overall weight of package was approximately 110,000 lbs. Package includes full control wiring for automated control from the plant operations room. Crimtech Services Ltd responsibilities included mechanical and electrical design, and structural, vessel, piping, electrical, instrumentation and building installation / erection.

6/13/2011 3:41:00 PM

Client: Northern BC Operator c/o Acero Engineering Inc.

72” ID x 30’-0” S/S Horizontal 3 Phase Separator (740 psi @ -20/100F) c/w condensate transfer pumps. Vessel and pumps are mounted on a 14’-0” wide x 48’-0” long insulated skid c/w gable style building with an overall height of 17’-6”. Overall weight of package was approximately 110,000 lbs. Package includes full control wiring for automated control from the plant operations room. Crimtech Services Ltd responsibilities included mechanical and electrical design, and structural, vessel, piping, electrical, instrumentation and building installation / erection.

6/13/2011 3:41:00 PM

Client: Northern BC Operator c/o Acero Engineering Inc.

72” ID x 30’-0” S/S Horizontal 3 Phase Separator (740 psi @ -20/100F) c/w condensate transfer pumps. Vessel and pumps are mounted on a 14’-0” wide x 48’-0” long insulated skid c/w gable style building with an overall height of 17’-6”. Overall weight of package was approximately 110,000 lbs. Package includes full control wiring for automated control from the plant operations room. Crimtech Services Ltd responsibilities included mechanical and electrical design, and structural, vessel, piping, electrical, instrumentation and building installation / erection.

6/13/2011 3:41:00 PM

Client: Northern BC Operator c/o Acero Engineering Inc.

72” ID x 30’-0” S/S Horizontal 3 Phase Separator (740 psi @ -20/100F) c/w condensate transfer pumps. Vessel and pumps are mounted on a 14’-0” wide x 48’-0” long insulated skid c/w gable style building with an overall height of 17’-6”. Overall weight of package was approximately 110,000 lbs. Package includes full control wiring for automated control from the plant operations room. Crimtech Services Ltd responsibilities included mechanical and electrical design, and structural, vessel, piping, electrical, instrumentation and building installation / erection.

6/13/2011 3:41:00 PM

Client: Northern BC Operator c/o Acero Engineering Inc.

72” ID x 30’-0” S/S Horizontal 3 Phase Separator (740 psi @ -20/100F) c/w condensate transfer pumps. Vessel and pumps are mounted on a 14’-0” wide x 48’-0” long insulated skid c/w gable style building with an overall height of 17’-6”. Overall weight of package was approximately 110,000 lbs. Package includes full control wiring for automated control from the plant operations room. Crimtech Services Ltd responsibilities included mechanical and electrical design, and structural, vessel, piping, electrical, instrumentation and building installation / erection.

6/13/2011 3:41:00 PM

4 Well Manifold Header & Test Separator

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Client: NAL OIL & Gas Trust. c/o Tartan Engineering Ltd.

4 Well Manifold Header & Test Separator all mounted on a 12’ wide x 24’ long insulated skid. Features 24” OD x 96” s/s test separator, test manifold with external pig receiver, oil sampler, instrument air compressor, full SCADA package, and environmental skid, all enclosed in a 12’ x 24’ x 10’ (15’ @ peak) gable style building. Responsibilities included process, mechanical, and electrical design, and structural, vessel, piping, electrical and instrumentation construction.

6/13/2011 3:48:00 PM

Client: NAL OIL & Gas Trust. c/o Tartan Engineering Ltd.

4 Well Manifold Header & Test Separator all mounted on a 12’ wide x 24’ long insulated skid. Features 24” OD x 96” s/s test separator, test manifold with external pig receiver, oil sampler, instrument air compressor, full SCADA package, and environmental skid, all enclosed in a 12’ x 24’ x 10’ (15’ @ peak) gable style building. Responsibilities included process, mechanical, and electrical design, and structural, vessel, piping, electrical and instrumentation construction.

6/13/2011 3:48:00 PM

Client: NAL OIL & Gas Trust. c/o Tartan Engineering Ltd.

4 Well Manifold Header & Test Separator all mounted on a 12’ wide x 24’ long insulated skid. Features 24” OD x 96” s/s test separator, test manifold with external pig receiver, oil sampler, instrument air compressor, full SCADA package, and environmental skid, all enclosed in a 12’ x 24’ x 10’ (15’ @ peak) gable style building. Responsibilities included process, mechanical, and electrical design, and structural, vessel, piping, electrical and instrumentation construction.

6/13/2011 3:48:00 PM

Client: NAL OIL & Gas Trust. c/o Tartan Engineering Ltd.

4 Well Manifold Header & Test Separator all mounted on a 12’ wide x 24’ long insulated skid. Features 24” OD x 96” s/s test separator, test manifold with external pig receiver, oil sampler, instrument air compressor, full SCADA package, and environmental skid, all enclosed in a 12’ x 24’ x 10’ (15’ @ peak) gable style building. Responsibilities included process, mechanical, and electrical design, and structural, vessel, piping, electrical and instrumentation construction.

6/13/2011 3:48:00 PM

Client: NAL OIL & Gas Trust. c/o Tartan Engineering Ltd.

4 Well Manifold Header & Test Separator all mounted on a 12’ wide x 24’ long insulated skid. Features 24” OD x 96” s/s test separator, test manifold with external pig receiver, oil sampler, instrument air compressor, full SCADA package, and environmental skid, all enclosed in a 12’ x 24’ x 10’ (15’ @ peak) gable style building. Responsibilities included process, mechanical, and electrical design, and structural, vessel, piping, electrical and instrumentation construction.

6/13/2011 3:48:00 PM

Flare Knock-out Package

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Client: Swatech Industries

This above-ground double walled package is heated and insulated for cold weather operations and internally coated for sour service. Features include vacuum monitored interstitial space, drip tray with siphon for truck out connection and winch truck ready for easy transport. Responsibilities included process and mechanical design, vessel, piping and structural construction and installation of instrument controls.

6/13/2011 3:52:00 PM

Client: Swatech Industries

This above-ground double walled package is heated and insulated for cold weather operations and internally coated for sour service. Features include vacuum monitored interstitial space, drip tray with siphon for truck out connection and winch truck ready for easy transport. Responsibilities included process and mechanical design, vessel, piping and structural construction and installation of instrument controls.

6/13/2011 3:52:00 PM

Client: Swatech Industries

This above-ground double walled package is heated and insulated for cold weather operations and internally coated for sour service. Features include vacuum monitored interstitial space, drip tray with siphon for truck out connection and winch truck ready for easy transport. Responsibilities included process and mechanical design, vessel, piping and structural construction and installation of instrument controls.

6/13/2011 3:52:00 PM

High Pressure Wet Metering Skid

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Client: Devon Canada Corporation

Fully automated wet metering package. Units constructed with either 1500 ANSI or 2500 ANSI inlet ESD systems, full remote control capabilities by SCADA, methanol and chemical injection systems. Features include: environmentally friendly “low bleed” controllers, automatic fuel scrubber drain system and a light weight high strength skid design for easy transport. Responsibilities included mechanical engineering and design, piping and skid fabrication, building construction, instrument and electrical construction.

6/13/2011 3:56:00 PM

Client: Devon Canada Corporation

Fully automated wet metering package. Units constructed with either 1500 ANSI or 2500 ANSI inlet ESD systems, full remote control capabilities by SCADA, methanol and chemical injection systems. Features include: environmentally friendly “low bleed” controllers, automatic fuel scrubber drain system and a light weight high strength skid design for easy transport. Responsibilities included mechanical engineering and design, piping and skid fabrication, building construction, instrument and electrical construction.

6/13/2011 3:56:00 PM

Client: Devon Canada Corporation

Fully automated wet metering package. Units constructed with either 1500 ANSI or 2500 ANSI inlet ESD systems, full remote control capabilities by SCADA, methanol and chemical injection systems. Features include: environmentally friendly “low bleed” controllers, automatic fuel scrubber drain system and a light weight high strength skid design for easy transport. Responsibilities included mechanical engineering and design, piping and skid fabrication, building construction, instrument and electrical construction.

6/13/2011 3:56:00 PM

Fuel Gas Conditioning Skid

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Client: Quicksilver Resources Canada Inc.

Fuel Gas Coalescing Filters with two pressure reducing stations and a custom gas sweetening package mounted on a 14’-0” Wide x 45’-0” Long Skid (40 ton). Package designed to handle 11.0 MMSCFD of gas with two 12.75” OD x 96” S/S Vertical Gas Coalescers (100% standby). Two pressure reducing stations to drop gas pressure from 1600psig to 120 psig. Client supplied a custom gas sweetening package (Membrane Technology) to sweeten the gas from 1000ppm to 100ppm. Responsibilities included process, mechanical, structural, vessel and piping design, procurement, fabrication and assembly. Electrical, instrumentation and building were completed in the field by others.

6/13/2011 4:59:00 PM

Client: Quicksilver Resources Canada Inc.

Fuel Gas Coalescing Filters with two pressure reducing stations and a custom gas sweetening package mounted on a 14’-0” Wide x 45’-0” Long Skid (40 ton). Package designed to handle 11.0 MMSCFD of gas with two 12.75” OD x 96” S/S Vertical Gas Coalescers (100% standby). Two pressure reducing stations to drop gas pressure from 1600psig to 120 psig. Client supplied a custom gas sweetening package (Membrane Technology) to sweeten the gas from 1000ppm to 100ppm. Responsibilities included process, mechanical, structural, vessel and piping design, procurement, fabrication and assembly. Electrical, instrumentation and building were completed in the field by others.

6/13/2011 4:59:00 PM

Client: Quicksilver Resources Canada Inc.

Fuel Gas Coalescing Filters with two pressure reducing stations and a custom gas sweetening package mounted on a 14’-0” Wide x 45’-0” Long Skid (40 ton). Package designed to handle 11.0 MMSCFD of gas with two 12.75” OD x 96” S/S Vertical Gas Coalescers (100% standby). Two pressure reducing stations to drop gas pressure from 1600psig to 120 psig. Client supplied a custom gas sweetening package (Membrane Technology) to sweeten the gas from 1000ppm to 100ppm. Responsibilities included process, mechanical, structural, vessel and piping design, procurement, fabrication and assembly. Electrical, instrumentation and building were completed in the field by others.

6/13/2011 4:59:00 PM

Client: Quicksilver Resources Canada Inc.

Fuel Gas Coalescing Filters with two pressure reducing stations and a custom gas sweetening package mounted on a 14’-0” Wide x 45’-0” Long Skid (40 ton). Package designed to handle 11.0 MMSCFD of gas with two 12.75” OD x 96” S/S Vertical Gas Coalescers (100% standby). Two pressure reducing stations to drop gas pressure from 1600psig to 120 psig. Client supplied a custom gas sweetening package (Membrane Technology) to sweeten the gas from 1000ppm to 100ppm. Responsibilities included process, mechanical, structural, vessel and piping design, procurement, fabrication and assembly. Electrical, instrumentation and building were completed in the field by others.

6/13/2011 4:59:00 PM


Back to top Pipeline

Crude Oil Metering Skid

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Client: Enbridge Pipelines Inc. c/o Stantec Engineering

Five crude oil metering skids are approximately 35 ft wide by 35 ft long by 12 ft tall. Each Edmonton metering skid is broken down into 3 modules, approximately 10 – 12 ft wide in order to transport into the location at the terminal. The Hardisty terminal is 12 ft wide by 43 ft long by 10 ft tall. Responsibilities include mechanical and electrical engineering design and drawings, piping stress analysis, structural stress analysis. Procurement of all equipment (except the free issued meters), pipe, valves, fittings, structural material, and electrical material. Fabrication activities included mechanical, electrical, instrumentation and coating duties.

6/13/2011 4:03:00 PM

Client: Enbridge Pipelines Inc. c/o Stantec Engineering

Five crude oil metering skids are approximately 35 ft wide by 35 ft long by 12 ft tall. Each Edmonton metering skid is broken down into 3 modules, approximately 10 – 12 ft wide in order to transport into the location at the terminal. The Hardisty terminal is 12 ft wide by 43 ft long by 10 ft tall. Responsibilities include mechanical and electrical engineering design and drawings, piping stress analysis, structural stress analysis. Procurement of all equipment (except the free issued meters), pipe, valves, fittings, structural material, and electrical material. Fabrication activities included mechanical, electrical, instrumentation and coating duties.

6/13/2011 4:03:00 PM

Client: Enbridge Pipelines Inc. c/o Stantec Engineering

Five crude oil metering skids are approximately 35 ft wide by 35 ft long by 12 ft tall. Each Edmonton metering skid is broken down into 3 modules, approximately 10 – 12 ft wide in order to transport into the location at the terminal. The Hardisty terminal is 12 ft wide by 43 ft long by 10 ft tall. Responsibilities include mechanical and electrical engineering design and drawings, piping stress analysis, structural stress analysis. Procurement of all equipment (except the free issued meters), pipe, valves, fittings, structural material, and electrical material. Fabrication activities included mechanical, electrical, instrumentation and coating duties.

6/13/2011 4:03:00 PM

Client: Enbridge Pipelines Inc. c/o Stantec Engineering

Five crude oil metering skids are approximately 35 ft wide by 35 ft long by 12 ft tall. Each Edmonton metering skid is broken down into 3 modules, approximately 10 – 12 ft wide in order to transport into the location at the terminal. The Hardisty terminal is 12 ft wide by 43 ft long by 10 ft tall. Responsibilities include mechanical and electrical engineering design and drawings, piping stress analysis, structural stress analysis. Procurement of all equipment (except the free issued meters), pipe, valves, fittings, structural material, and electrical material. Fabrication activities included mechanical, electrical, instrumentation and coating duties.

6/13/2011 4:03:00 PM

Client: Enbridge Pipelines Inc. c/o Stantec Engineering

Five crude oil metering skids are approximately 35 ft wide by 35 ft long by 12 ft tall. Each Edmonton metering skid is broken down into 3 modules, approximately 10 – 12 ft wide in order to transport into the location at the terminal. The Hardisty terminal is 12 ft wide by 43 ft long by 10 ft tall. Responsibilities include mechanical and electrical engineering design and drawings, piping stress analysis, structural stress analysis. Procurement of all equipment (except the free issued meters), pipe, valves, fittings, structural material, and electrical material. Fabrication activities included mechanical, electrical, instrumentation and coating duties.

6/13/2011 4:03:00 PM

Hot Bitumen Pig Launch Skid

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Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural and piping construction.

6/13/2011 4:05:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural and piping construction.

6/13/2011 4:05:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural and piping construction.

6/13/2011 4:05:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural and piping construction.

6/13/2011 4:05:00 PM

Client: Suncor Energy Services Inc c/o WorleyParsons Canada

30” by 24” pig launcher barrel and associated piping all mounted on a 22’ wide x 48’ long skid, 120 tons. Features a 30” pig launcher barrel, 24” and 16” MOV valves, high grade piping materials, all constructed to meet CSA Z662 07. The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators. Responsibilities included structural design, and structural and piping construction.

6/13/2011 4:05:00 PM

Oil Production Metering Building

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Client: Imperial Oil Resources Ltd.

8 Well Manifold Header and Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 4:10:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header and Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 4:10:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header and Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 4:10:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header and Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 4:10:00 PM

Client: Imperial Oil Resources Ltd.

8 Well Manifold Header and Test Separator all mounted on a 20’ wide x 40’ long insulated skid (65 ton). Features 36” OD x 96” s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red Eye® water cut sensor, instrument air compressor and dryer, full SCADA package, complete electrical, heating and ventilation system, and environmental skid, all enclosed in a 20’ x 40’ x 10’ (15’ @ peak) gable style building. Included was a detached 20’ wide x 14’ long pig receiving skid. All liquid piping was internally coated. Responsibilities included mechanical and electrical design, and structural, vessel, piping, building, electrical and instrumentation construction.

6/13/2011 4:10:00 PM


Back to top Petro-Chemical/Refinery

Vessel Repair

/Portals/0/UltraPhotoGallery/492/13/thumbs/[1].picture-Nova-vessels-001-(4).jpg

Client: Nova Chemicals

Nova Chemicals requested Crimtech Services to repair two vessels which were constructed 1996 and were developing cracks in the nozzle to shell welds. These vessels were in Hydrogen service. Nova was aware of the defects in these vessels and when an opportunity arose to remove them from service we were able to perform the requested repairs. These repairs had a very short time line, as the system was only out of service for 5 days and the vessels had to fit back in their original location. Responsibilities included liaison with ABSA and our local AI, procurement, fabrication, internal cleaning and external painting

6/13/2011 4:13:00 PM

Client: Nova Chemicals

Nova Chemicals requested Crimtech Services to repair two vessels which were constructed 1996 and were developing cracks in the nozzle to shell welds. These vessels were in Hydrogen service. Nova was aware of the defects in these vessels and when an opportunity arose to remove them from service we were able to perform the requested repairs. These repairs had a very short time line, as the system was only out of service for 5 days and the vessels had to fit back in their original location. Responsibilities included liaison with ABSA and our local AI, procurement, fabrication, internal cleaning and external painting

6/13/2011 4:13:00 PM

Discharge Pulsation Dampeners

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Client: Nova Chemicals

Nova Chemicals has four (4) pulsation dampeners which were nearing the end of their life cycle and needed to be replaced. Nova requested Crimtech Services to fabricate four new vessels to match the existing vessels. The vessels were fabricated to the existing drawings and were shipped to Nova’s plant for installation during a planned shut down. Responsibilities included mechanical design, procurement, vessel registration, fabrication, internal cleaning and external painting.

6/13/2011 4:16:00 PM


Back to top Other

Water Transfer Skid

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Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

Produced water transfer skid with 30 hp hydraulic powered positive displacement pump and vortex water meter. Features include environmental skid, SCADA system control, automated remote emergency shutdown system, full electrical package, and heated building. Responsibilities included mechanical design, and piping, skid, building, and electrical construction.

6/13/2011 4:23:00 PM

Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

Produced water transfer skid with 30 hp hydraulic powered positive displacement pump and vortex water meter. Features include environmental skid, SCADA system control, automated remote emergency shutdown system, full electrical package, and heated building. Responsibilities included mechanical design, and piping, skid, building, and electrical construction.

6/13/2011 4:23:00 PM

Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

Produced water transfer skid with 30 hp hydraulic powered positive displacement pump and vortex water meter. Features include environmental skid, SCADA system control, automated remote emergency shutdown system, full electrical package, and heated building. Responsibilities included mechanical design, and piping, skid, building, and electrical construction.

6/13/2011 4:23:00 PM

Client: Husky Energy Inc. / Bar Engineering Co. Ltd.

Produced water transfer skid with 30 hp hydraulic powered positive displacement pump and vortex water meter. Features include environmental skid, SCADA system control, automated remote emergency shutdown system, full electrical package, and heated building. Responsibilities included mechanical design, and piping, skid, building, and electrical construction.

6/13/2011 4:23:00 PM

Vertical Coalescer Skid Packages (Three)

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Client: Jonell Canada Inc

Jonell Canada markets filtration equipment to various industries. Jonell Canada contracted Crimtech Services to fabricate the housing for their filter elements and subsequently package the completed filter vessel in a building complete with instrumentation. Jonell Canada performs all process calculations and provides a performance guarantee for their filters. Responsibilities included mechanical design, vessel registration, piping layout, fabrication, assembly, building erection and instrumentation

6/13/2011 4:30:00 PM

Client: Jonell Canada Inc

Jonell Canada markets filtration equipment to various industries. Jonell Canada contracted Crimtech Services to fabricate the housing for their filter elements and subsequently package the completed filter vessel in a building complete with instrumentation. Jonell Canada performs all process calculations and provides a performance guarantee for their filters. Responsibilities included mechanical design, vessel registration, piping layout, fabrication, assembly, building erection and instrumentation

6/13/2011 4:30:00 PM

Client: Jonell Canada Inc

Jonell Canada markets filtration equipment to various industries. Jonell Canada contracted Crimtech Services to fabricate the housing for their filter elements and subsequently package the completed filter vessel in a building complete with instrumentation. Jonell Canada performs all process calculations and provides a performance guarantee for their filters. Responsibilities included mechanical design, vessel registration, piping layout, fabrication, assembly, building erection and instrumentation

6/13/2011 4:30:00 PM

Client: Jonell Canada Inc

Jonell Canada markets filtration equipment to various industries. Jonell Canada contracted Crimtech Services to fabricate the housing for their filter elements and subsequently package the completed filter vessel in a building complete with instrumentation. Jonell Canada performs all process calculations and provides a performance guarantee for their filters. Responsibilities included mechanical design, vessel registration, piping layout, fabrication, assembly, building erection and instrumentation

6/13/2011 4:30:00 PM

Client: Jonell Canada Inc

Jonell Canada markets filtration equipment to various industries. Jonell Canada contracted Crimtech Services to fabricate the housing for their filter elements and subsequently package the completed filter vessel in a building complete with instrumentation. Jonell Canada performs all process calculations and provides a performance guarantee for their filters. Responsibilities included mechanical design, vessel registration, piping layout, fabrication, assembly, building erection and instrumentation

6/13/2011 4:30:00 PM

Client: Jonell Canada Inc

Jonell Canada markets filtration equipment to various industries. Jonell Canada contracted Crimtech Services to fabricate the housing for their filter elements and subsequently package the completed filter vessel in a building complete with instrumentation. Jonell Canada performs all process calculations and provides a performance guarantee for their filters. Responsibilities included mechanical design, vessel registration, piping layout, fabrication, assembly, building erection and instrumentation

6/13/2011 4:30:00 PM

Client: Jonell Canada Inc

Jonell Canada markets filtration equipment to various industries. Jonell Canada contracted Crimtech Services to fabricate the housing for their filter elements and subsequently package the completed filter vessel in a building complete with instrumentation. Jonell Canada performs all process calculations and provides a performance guarantee for their filters. Responsibilities included mechanical design, vessel registration, piping layout, fabrication, assembly, building erection and instrumentation

6/13/2011 4:27:00 PM

Vessel Modifications

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Client: Collicutt Compression Solutions Ltd.

Collicutt Compression was modifying a compressor package for their client which required modification of the suction and discharge bottles. These modifications were quite extensive and required the removal of existing nozzles and replacement with larger nozzles. Responsibilities included liaison with ABSA and our local AI, procurement, fabrication and external painting.

6/13/2011 4:32:00 PM

Client: Collicutt Compression Solutions Ltd.

Collicutt Compression was modifying a compressor package for their client which required modification of the suction and discharge bottles. These modifications were quite extensive and required the removal of existing nozzles and replacement with larger nozzles. Responsibilities included liaison with ABSA and our local AI, procurement, fabrication and external painting.

6/13/2011 4:32:00 PM

Client: Collicutt Compression Solutions Ltd.

Collicutt Compression was modifying a compressor package for their client which required modification of the suction and discharge bottles. These modifications were quite extensive and required the removal of existing nozzles and replacement with larger nozzles. Responsibilities included liaison with ABSA and our local AI, procurement, fabrication and external painting.

6/13/2011 4:32:00 PM


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Challenge

Objective

Results

Oil

Gas

Pipeline

Petro-Chemical/Refinery

Other